Fast track building project - quality and cost effective
SGB Rovacabin has designed and supplied a new, permanent science block at the
Robert Clack School in Barking, Essex. The two-storey building has a total floor
area of 1,250m2, distinguished by an unusual feature staircase giving an atrium
effect right up to roof level. The building provides six new labs, three classrooms,
a staff kitchen and restroom, and washrooms.
The award of Science Specialist College Status made replacement of the labs a
priority. But budget constraints still existed, so the school looked for a cost
effective alternative to traditional construction. The answer turned out to be
permanent buildings, but in the form of prefabricated modular units manufactured
off-site and erected and finished much more rapidly than any form of traditional
building.
SGB Rovacabin contracts manager Tim Coles says: "Building regulations have moved
on a lot in the last 30 years, and the standards for heat and noise insulation
in particular are much higher than in the schools older buildings."
He adds: "We won the £1.2M contract here not so much because our modular buildings
are significantly different to our competitors - and it's a very competitive market
- but because we offered a complete turnkey service. That means we don't just
design, manufacture, supply and erect the building, we do the groundworks, project
management, service connections and fit-out as well."
One other special feature that was required was disabled access, especially to
the upper floor. SGB's solution was an internal platform lift. And although Robert
Clack has few problems with vandalism, a double skin of plasterboard in all internal
circulation areas was specified, as much to attenuate sound transmission as to
increase robustness and resistance to accidental damage and normal wear and tear.
Outside, a large freestanding canopy is capable of providing shelter for all
the pupils in the block as they wait to enter. Mike Fox says the school is delighted
with the finished building.
Groundworks began in June and the whole project was completed by October. Erecting the building itself took only four days. Service installation was slightly more complex than the norm, as even school laboratories need multiple supplies of gas and water to the benches.

